ASTM-backed material comparison

Plastic Roof Sheets — Polycarbonate vs PVC

Which one actually lasts?

Both are lightweight and transparent. Both cost less than glass. But the similarity ends at the first hailstorm. This guide reveals the real differences between polycarbonate and PVC roof sheets — backed by ASTM test data.

Polycarbonate vs PVC: The Numbers Don't Lie

PropertyPolycarbonatePVCTest Method
Impact StrengthVery high, hail-resistantModerate, brittle under impactASTM D256
WeightLightweight, easy handlingLightweightASTM D792
UV ResistanceCo-extruded UV layerLimited surface protectionASTM G154
Cold WeatherPerforms down to extreme coldCan crack in low temperaturesASTM D746
Hot WeatherStable under roof heatSoftening and warping riskASTM D648
YellowingLow yellowing with UV protectionFaster discoloration outdoorsASTM D1925
Fire RatingAvailable in rated gradesVaries by formulationUL 94 / ASTM E84
Lifespan10+ years2-3 yearsOutdoor exposure data

Polycarbonate costs 2-3x more upfront but lasts 4x longer. Calculate lifecycle cost — polycarbonate wins.

Four Types of Polycarbonate Roof Sheets

Solid Sheets

Glass-like clarity for skylights and canopies. Common thickness: 2-15mm.

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Multiwall

Insulated structure for thermal efficiency. Common thickness: 4-25mm.

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Corrugated

Wave profile for fast roof installation. Common thickness: 0.8-1.5mm.

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Heat-Insulating

Blocks 80%+ infrared heat transfer. Common thickness: 2-3mm.

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What to Look For When Buying

UV protection type: co-extruded, not surface-coating

Thickness for your span

Expansion allowance: 3mm/m

Warranty that covers yellowing

Get a Quote for Plastic Roof Sheets

shenyi@btwpcsheet.com

Manufactured under IATF 16949 certified quality management standards.